CE Marked Pipe Collar 400 Series

Application: Service penetrations – plastic SWD systems
Fire Resistance Period: up to 240 minutes (dependant on application)
Insulation/integrity: Insulation and integrity
Test Standard: BS 476: Part 20 and BS EN 1366-3
Approval Type: Certifire TS03 Certificate No.CF635 / CE Mark 2812-CPR-JA5002/ETA 20/1208

Pyroplex CE Marked 400 Series Pipe Collars have been specifically designed to re-instate the fire resistance of a wall or floor which has been penetrated by plastic flammable pipes used in soil, waste and drainage services.

They will seal closed flammable pipes from 25mm to 400mm diameter and can be face fixed in a wall or ceiling structure.

They are suitable for use on concrete, masonry and plasterboard partitions.

View all fire collars

Main Features Product Range Installation Instructions Testing & Certification Product Downloads

Main Features

Pyroplex CE Marked 400 Series Pipe Collar has been specifically designed to prevent the passage of fire and hot gases through:

Concrete and masonry constructions.
Suitable for plasterboard partitions PPC25 – PPC160 only.
Soil, waste and drainage ‘above ground’ applications.

Field of Application

A fire resistance of up to 240 minutes.
400 series collar has a stainless steel outer casing.
Tab closing device means collars are easy to fix in place around pipe and rotate or slide into position.
Intumescent material is totally unaffected by water, is robust, ‘non-flaking’ and difficult to tear.

Product Range

Range for concrete and masonry walls and floors

Part No	Pipe materials	Pipe diameter [mm]	Pipe wall thickness [mm]	Collar depth	No. of fixing lugs	Wall	Floor
PPC25-4	PVC-u	25	1.8	60	2	EI180	EI180
PPC32-4	PVC-u	32	1.8	60	2	EI180	EI180
PPC40-4	PVC-u	40	1.8	60	2	EI180	EI180
PPC48-4	PVC-u	48	3.2	60	2	EI180	EI180
PPC55-4	PVC-u	55	3.2	60	3	EI180	EI180
PPC68-4	PVC-u	68	3.2	60	3	EI180	EI180
PPC82-4	PVC-u	82	3.2	60	3	EI180	EI180
PPC90-4	PVC-u	90	3.2	60	4	EI180	EI180
PPC110-4	PVC-u	110	3.2	60	4	EI180	EI180
PPC125-4	PVC-u	125	3.2	60	4	EI180	EI180
PPC135-4	PVC-u	135	3.2	60	4	EI180	EI180
PPC160-4	PVC-u	160	3.2	60	6	EI180	EI180
PPC200-4	PVC-u	200	5.4	180	8	EI240	EI180
PPC225-4	PVC-u	225	7.2	180	8	EI240	EI180
PPC250-4	PVC-u	250	7.2	180	9	EI240	EI180
PPC315-4	PVC-u	315	8.2	180	11	EI180	EI120
PPC350-4	PVC-u	350	9.8	180	12	EI120	EI180*
PPC400-4	PVC-u	400	9.8	180	13	EI120	EI180*

*PPC350 and PPC400 achieve EI180 only, when installed on both sides of the separating element (i.e. floor)

Range for plasterboard partitioning walls

Part No	Pipe materials	Pipe diameter [mm]	Range of pipe wall thickness [mm]	Collar depth	No. of fixing lugs	Plasterboard wall
PPC25-4	PVC-u	25	1.9 – 3.0	60	2	EI120
PPC32-4	PVC-u	32	1.9 – 3.0	60	2	EI120
PPC40-4	PVC-u	40	1.9 – 3.0	60	2	EI120
PPC48-4	PVC-u	48	2.2 – 3.4	60	2	EI120
PPC55-4	PVC-u	55	3.3 – 5.2	60	3	EI120
PPC68-4	PVC-u	68	3.3 – 5.2	60	3	EI120
PPC82-4	PVC-u	82	3.3 – 5.2	60	3	EI120
PPC90-4	PVC-u	90	4.8 – 7.4	60	3	EI120
PPC110-4	PVC-u	110	4.8 – 7.4	60	4	EI120
PVC125-4	PVC-u	125	4.8 – 7.4	60	4	EI120
PPC160-4	PVC-u	160	6.2 – 9.5	60	6	EI120

Part No	Pipe materials	Pipe diameter [mm]	Range of pipe wall thickness [mm]	Collar depth	No. of fixing lugs	Plasterboard wall
PPC25-4	PE	25	2.4 – 3.7	60	2	EI120
PPC32-4	PE	32	2.4 – 3.7	60	2	EI120
PPC40-4	PE	40	2.4 – 3.7	60	2	EI120
PPC48-4	PE	48	2.5 – 4.0	60	2	EI120
PPC55-4	PE	55	3.3 – 5.2	60	3	EI120
PPC68-4	PE	68	3.0 – 5.4	60	3	EI120
PPC82-4	PE	82	3.0 – 5.4	60	3	EI120
PPC90-4	PE	90	3.4 – 6.6	60	3	EI120
PPC110-4	PE	110	3.4 – 6.6	60	4	EI120
PPC160-4	PE	160	4.9 – 9.1	60	6	EI120

Part No	Pipe materials	Pipe diameter [mm]	Range of pipe wall thickness [mm]	Collar depth	No. of fixing lugs	Plasterboard wall
PPC25-4	PP	25	1.8 – 3.7	60	2	EI90 & E120
PPC32-4	PP	32	1.8 – 3.7	60	2	EI90 & E120
PPC40-4	PP	40	1.8 – 3.7	60	2	EI90 & E120
PPC48-4	PP	48	1.9 – 4.4	60	2	EI90 & E120
PPC55-4	PP	55	2.3 – 7.5	60	3	EI90 & E120
PPC68-4	PP	68	2.3 – 7.5	60	3	EI90 & E120
PPC82-4	PP	82	2.3 – 7.5	60	3	EI90 & E120
PPC90-4	PP	90	2.7 – 10.0	60	3	EI120
PPC110-4	PP	110	2.7 – 10.0	60	4	EI120
PPC160-4	PP	160	4.0 – 9.1	60	6	EI120

Installation Instructions

Masonry Wall and Floor Constructions

Further information on the general supporting construction, pipe diameters and pipe wall thicknesses can be referenced in the Declaration of Performance available for a download.

Ensure substrate around pipe is flat and free from obstructions – if necessary make good by using Pyroplex Intumescent Acrylic Sealant.
Release retaining pin and position pipe collar around pipe.
Slide the tab through slot in pipe collar and fold back 180 ° to secure.
Secure pipe collar by drilling holes in structure by using fixing lugs as template. To fix use M8 x 65mm sleeve anchors or 50mm [minimum] expanding bolts. Do not use plastic raw plugs and or plastic sleeve anchors.
When the collar has been securely fitted into place any residual gaps between the collar and the substrate can be filled using Pyroplex Intumescent Acrylic Sealant.

Testing

Pyroplex CE Marked 400 Series Pipe Collar is tested to BS 476: Part 20 and BS EN 1366-3 and has a European classification in accordance with BS EN 13501-2. Pyroplex 4 hour Pipe Collars are compliant with the requirements given in Certifire TS03. Certificate No. CF635. CE Mark 2812 – CPR – JA5002.

CE Marking

EC Certificate of Conformity 2812-CPR-JA5002

European Technical Approval ETA – 20/1208

Test Standard

BS 476: Part 20

BS EN 1366-3

Approval Type

Certifire TS03. Certificate No. CF635

Product Downloads

CE Marked 400 Series Pipe Collars

Declaration of Performance

ETA 20-1208

Certifire CF635

Certificate of Constancy of Performance 1121-CPR-JA5002