CE Marking
EC Certificate of Conformity 1121-CPD-JA5002
European Technical Approval ETA – 12/0350
Test Standard
BS 476: Part 20: 1987
BS EN 1366-3:2009
Approval Type
Certifire TS03. Certificate No. CF635
PSB Approval- CLS1A 16 03 95058 005
PSB Approval- CLS1A 16 02 95058 004
Pyroplex® CE Marked 400 Series Pipe Collar has been specifically designed to prevent the passage of fire and hot gases through:
- Concrete and masonry constructions.
- Suitable for plasterboard partitions PPC25 – PPC160 only.
- Soil, waste and drainage ‘above ground’ applications.
- A fire resistance of up to 240 minutes.
- 400 series collar has a stainless steel outer casing.
- Tab closing device means collars are easy to fix in place around pipe and rotate or slide into position.
- Intumescent material is totally unaffected by water, is robust, ‘non-flaking’ and difficult to tear.
Range for concrete and masonry walls and floors
| Part No | Pipe materials | Pipe diameter [mm] | Pipe wall thickness [mm] | Collar depth | No. of fixing lugs | Wall | Floor |
|---|---|---|---|---|---|---|---|
| PPC25-4 | PVC-u | 25 | 1.8 | 60 | 2 | EI180 | EI180 |
| PPC32-4 | PVC-u | 32 | 1.8 | 60 | 2 | EI180 | EI180 |
| PPC40-4 | PVC-u | 40 | 1.8 | 60 | 2 | EI180 | EI180 |
| PPC48-4 | PVC-u | 48 | 3.2 | 60 | 2 | EI180 | EI180 |
| PPC55-4 | PVC-u | 55 | 3.2 | 60 | 3 | EI180 | EI180 |
| PPC68-4 | PVC-u | 68 | 3.2 | 60 | 3 | EI180 | EI180 |
| PPC82-4 | PVC-u | 82 | 3.2 | 60 | 3 | EI180 | EI180 |
| PPC90-4 | PVC-u | 90 | 3.2 | 60 | 4 | EI180 | EI180 |
| PPC110-4 | PVC-u | 110 | 3.2 | 60 | 4 | EI180 | EI180 |
| PPC125-4 | PVC-u | 125 | 3.2 | 60 | 4 | EI180 | EI180 |
| PPC135-4 | PVC-u | 135 | 3.2 | 60 | 4 | EI180 | EI180 |
| PPC160-4 | PVC-u | 160 | 3.2 | 60 | 6 | EI180 | EI180 |
| PPC200-4 | PVC-u | 200 | 5.4 | 190 | 7 | EI240 | EI180 |
| PPC225-4 | PVC-u | 225 | 7.2 | 190 | 7 | EI240 | EI180 |
| PPC250-4 | PVC-u | 250 | 7.2 | 190 | 8 | EI240 | EI180 |
| PPC315-4 | PVC-u | 315 | 8.2 | 190 | 11 | EI180 | EI120 |
| PPC350-4 | PVC-u | 350 | 9.8 | 190 | 12 | EI120 | EI180* |
| PPC400-4 | PVC-u | 400 | 9.8 | 190 | 14 | EI120 | EI180* |
*PPC350 and PPC400 achieve EI180 only, when installed on both sides of the separating element (i.e. floor)
Range for plasterboard partitioning walls
| Part No | Pipe materials | Pipe diameter [mm] | Range of pipe wall thickness [mm] | Collar depth | No. of fixing lugs | Plasterboard wall |
|---|---|---|---|---|---|---|
| PPC25-4 | PVC-u | 25 | 1.9 – 3.0 | 60 | 2 | EI120 |
| PPC25-4 | PE | 25 | 2.4 – 3.7 | 60 | 2 | EI120 |
| PPC25-4 | PP | 25 | 1.8 – 3.7 | 60 | 2 | EI90 & E120 |
| PPC32-4 | PVC-u | 32 | 1.9 – 3.0 | 60 | 2 | EI120 |
| PPC32-4 | PE | 32 | 2.4 – 3.7 | 60 | 2 | EI120 |
| PPC32-4 | PP | 32 | 1.8 – 3.7 | 60 | 2 | EI90 & E120 |
| PPC40-4 | PVC-u | 40 | 1.9 – 3.0 | 60 | 2 | EI120 |
| PPC40-4 | PE | 40 | 2.4 – 3.7 | 60 | 2 | EI120 |
| PPC40-4 | PP | 40 | 1.8 – 3.7 | 60 | 2 | EI90 & E120 |
| PPC48-4 | PVC-u | 48 | 2.2 – 3.4 | 60 | 2 | EI120 |
| PPC48-4 | PE | 48 | 2.5 – 4.0 | 60 | 2 | EI120 |
| PPC48-4 | PP | 48 | 1.9 – 4.4 | 60 | 2 | EI90 & E120 |
| PPC55-4 | PVC-u | 55 | 3.3 – 5.2 | 60 | 3 | EI120 |
| PPC55-4 | PE | 55 | 3.3 – 5.2 | 60 | 3 | EI120 |
| PPC55-4 | PP | 55 | 2.3 – 7.5 | 60 | 3 | EI90 & E120 |
| PPC68-4 | PVC-u | 68 | 3.3 – 5.2 | 60 | 3 | EI120 |
| PPC68-4 | PE | 68 | 3.0 – 5.4 | 60 | 3 | EI120 |
| PPC68-4 | PP | 68 | 2.3 – 7.5 | 60 | 3 | EI90 & E120 |
| PPC82-4 | PVC-u | 82 | 3.3 – 5.2 | 60 | 3 | EI120 |
| PPC82-4 | PE | 82 | 3.0 – 5.4 | 60 | 3 | EI120 |
| PPC82-4 | PP | 82 | 2.3 – 7.5 | 60 | 3 | EI90 & E120 |
| PPC110-4 | PVC-u | 110 | 4.8 – 7.4 | 60 | 4 | EI120 |
| PPC110-4 | PE | 110 | 3.4 – 6.6 | 60 | 4 | EI120 |
| PPC110-4 | PP | 110 | 2.7 – 10.0 | 60 | 4 | EI120 |
| PVC125-4 | PVC-u | 125 | 4.8 – 7.4 | 60 | 4 | EI120 |
| PPC160-4 | PVC-u | 160 | 6.2 – 9.5 | 60 | 6 | EI120 |
| PPC160-4 | PE | 160 | 4.9 – 9.1 | 60 | 6 | EI120 |
| PPC160-4 | PP | 160 | 4.0 – 9.1 | 60 | 6 | EI120 |
- Ensure substrate around pipe is flat and free from obstructions – if necessary make good by using Pyroplex® Intumescent Acrylic Sealant.
- Release retaining pin and position pipe collar around pipe.
- Slide the tab through slot in pipe collar and fold back 180 ° to secure.
- Secure pipe collar by drilling holes in structure by using fixing lugs as template. To fix use M8 x 65mm sleeve anchors or 50mm [minimum] expanding bolts. Do not use plastic raw plugs and or plastic sleeve anchors.
- When the collar has been securely fitted into place any residual gaps between the collar and the substrate can be filled using Pyroplex® Intumescent Acrylic Sealant.
Pyroplex® CE Marked 400 Series Pipe Collar is tested to BS 476: Part 20: 1987 and BS EN 1366-3: 2009 and has a European classification in accordance with BS EN 13501-2: 2007 +A1: 2009. Pyroplex® 4 hour Pipe Collars are compliant with the requirements given in CERTIFIRE TS03. CERTIFIRE Certificate No. CF635 EC Certificate of conformity 1121 – CPD – JA5002.
Providing the product is installed in accordance with the requirements of the guidance document the product is guaranteed for a period of 10 years.
